SIR

Surface Insulation Resistance Testing
GEN3

The world’s most trusted, versatile, and high-performance SIR tester

The AutoSIR2+™ has evolved into the world’s best-selling SIR tester, trusted by industry leaders for unmatched reliability and precision.

Offering measurements up to 10¹⁴ Ω, it features advanced multibias capability, enabling testing with up to three different bias voltages in a single run for maximum versatility. Available in 64, 128, and 256 channel configurations, it supports parallel PCB testing to boost throughput and reduce testing time.

Customisable racks and real-time monitoring provide early trend analysis, saving time and costs. With user-friendly software, testing intervals as short as 1 minute, and high-voltage testing, the AutoSIR2+™ sets the standard for high-performance SIR testing.

Key Features
Functionality
  • Measurements from all 256 Channels can be taken in <30 seconds
  • Internal Voltage: +1V to 100V, with capability up to 300V, which can be extended to 1250V with CLR
  • Measurement Range: 10⁶ Ω to 10¹⁴ Ω
  • Measurement Method: Continuous on all selected channels
  • Measurement Test Intervals: Fully selectable from minimum of 1 minute for all 256 Channels
  • Capable of testing to all existing test specifications – IPC – IEC – JNC and other user specifications
  • AutoSIR2+ is available with 64, 128 or 256 channel configurations
Specifications
  • Future proofed design
  • Adaptable and flexible software operating with Windows 7 onwards
  • On connection the system runs a self test
Technical Specification
Number of Channels
Number of Channels:
64 or 128 or 256
Measurable Range of Insulation Resistance
Measurable Range of Insulation Resistance:
106 to 1014 Ω
Internal Bias Voltage
Internal Bias Voltage:
0V; 3.3V; 5V; 10V; 12.5V; 15V; ±50V, ±100V
External Bias Voltage
External Bias Voltage:
1V to 100V free selection external 1V to 1250V
Measurement Method
Measurement Method:
Continuous on all selected channels
Measurement Test Intervals
Measurement Test Intervals:
Fully selectable from minimum of 1 minute
Measurement Speed
Measurement Speed:
Optimised at <100ms per channel for data management
Maximum Test Duration
Maximum Test Duration:
Unlimited
Current Measuring Cable
Current Measuring Cable:
Fully Shielded
Alarms
Alarms:
Low Resistance   
Test Running   
Temperature and Humidity   
Bias Voltage Out of Range/Failure
Data Collection
Data Collection:
Sampling Time, Elapsed Time,   
Resistance, Current, Applied Voltage,   
Temperature, Humidity
Applicable OS
Applicable OS:
Windows® 7 Onwards
Power Requirement
Power Requirement:
110V/230V Switchable mains single phase
Dimensions
Dimensions:
17 kgs (37.5 Ibs)   
52 x 34 x 17cm
Software
Software

Download the latest software for the AutoSIR2+ Surface Insulation Resistance Tester. Serial number registration required.

Accessories
Accessories

GEN3 offers custom Test Racks as accessories to the AutoSIR2+ & CAF2+.

Our customisable test racks are designed to facilitate and streamline the SIR & CAF testing process. These test racks are engineered to accommodate multiple printed circuit boards (PCBs) or electronic assemblies for simultaneous testing, making the process more efficient and cost-effective. We can design our test racks around ANY test coupon or assembly and can work with you to design your own coupons for your own manufacturing requirements.

Our test rack can offer you:

  1. Flexibility: The test racks are designed to be highly flexible, allowing for easy customisation to meet the specific needs of different PCB sizes, shapes, and configurations. This adaptability ensures compatibility with a wide range of electronic components and assemblies.
  2. Multiple Testing Ports: Our racks typically have multiple testing ports, enabling parallel testing of several PCBs/ simultaneously. This feature significantly increases testing throughput, reducing the time required for SIR testing.
  3. Rain Guard: All of our racks come with a rain guard in case the environmental chamber has an issue where 'rain' occurs. The rain guard protects your assemblies from direct droplets. 
  4. Precise Test Point Access: Our test racks are designed to ensure precise and reliable contact with the PCB's test points. Proper contact is critical for obtaining accurate SIR test results.
  5. User-Friendly: Our test racks are designed to simplify the setup and operation for SIR/CAF testing, making them accessible to operators with varying levels of expertise.    
     
AutoSIR Accessories
Tech Papers
Tech Papers

We pride ourselves on the quality of our technical back-up to customers and believe that the most effective communication tool is to offer a comprehensive range of support information through our free TechShot™ service.

TechShot™ includes:

  • Latest news and updates from GEN3
  • A forum where you can share your questions to be answered
  • Industry leading advice
  • Technical articles, videos and presentations
  • User manuals for troubleshooting

COMING SOON

 

FAQs

Surface Insulation Resistance (SIR) testing is a method used to evaluate the reliability and cleanliness of printed circuit boards (PCBs) under various environmental conditions. This test measures the electrical resistance between conductive parts on a PCB surface to assess its susceptibility to failure modes caused by surface residues and humidity.

The AutoSIR2+ is a high-performance Surface Insulation Resistance (SIR) tester designed to evaluate the reliability and integrity of printed circuit boards (PCBs) by measuring the insulation resistance between conductive paths. It helps detect potential issues such as moisture ingress or contamination that could lead to failures like Conductive Anodic Filament (CAF).

Yes, the AutoSIR2+ is a primary method of testing to obtain Objective Evidence, The AutoSIR2+ can test to all existing specifications, including IPC, making it suitable for compliance with IPC-J-STD-001 requirements.

The AutoSIR2+ can measure all 256 channels in under 30 seconds, with testing intervals selectable from a minimum of 1 minute. This makes it ideal for high-volume testing environments.

The AutoSIR2+ features adaptable and flexible software compatible with Windows 7 onwards. It includes real-time monitoring for early trend analysis, making it user-friendly and efficient for operators.

Yes, GEN3 offers custom test racks designed to accommodate various PCB sizes and configurations. These racks can be tailored to meet specific testing requirements, ensuring efficient and precise testing processes.

The AutoSIR2+ includes a self-test function upon connection to ensure that the system is functioning correctly before each test. This helps maintain data accuracy and reliability.

The AutoSIR2+ is designed for use in controlled environments where precise temperature and humidity conditions are maintained. It is ideal for manufacturing facilities, research labs, and quality control departments.

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